Carbon Equivalent (CE) Formula:
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The Carbon Equivalent (CE) formula is used to assess the weldability of steels by combining the effects of various alloying elements into a single value that represents their combined effect on the material's hardness and susceptibility to cracking.
The calculator uses the Carbon Equivalent equation:
Where:
Explanation: The equation weights each alloying element according to its relative effect on the material's hardenability and weldability.
Details: The CE value helps predict the weldability of steel and the need for preheating. Higher CE values indicate greater susceptibility to cracking during welding.
Tips: Enter all alloying element percentages. Values must be non-negative. The result is dimensionless but expressed as a percentage.
Q1: What is a good CE value for welding?
A: Generally, CE values below 0.40% are considered excellent for welding, 0.40-0.60% may require preheating, and above 0.60% requires special precautions.
Q2: How does CE relate to material hardness?
A: Higher CE values typically indicate greater hardenability, meaning the material will form harder microstructures when cooled from high temperatures.
Q3: Are there different CE formulas?
A: Yes, there are variations like IIW (International Institute of Welding) formula and Pcm (Japanese) formula, each with slightly different coefficients.
Q4: What elements have the strongest effect on CE?
A: Carbon has the strongest effect (coefficient of 1), followed by Cr, Mo, V (coefficient 1/5), then Mn (1/6), and Ni, Cu (1/15).
Q5: Can CE predict cracking in heat-affected zones?
A: Yes, higher CE values correlate with increased risk of hydrogen-induced cracking in the heat-affected zone after welding.